Page 76 - Academic Handbook FKM 2017-2018

BMCG 4823 RELIABILITY, MAINTAINABILITY d. Dhillon, B.S., 2006, Maintainability,
AND RISKS Maintenance, and Reliability for Engineers, CRC
LEARNING OUTCOMES Press.
At the end of the course, students should be able to:
LO1 Apply the analysis of failure and reliabilty of
equipment or component by using statistical BMCG 4833 WEAR DEBRIS AND OIL ANALYSIS
method. LEARNING OUTCOMES
LO2 Conduct the maintainability analysis of At the end of the course, students should be able
machine or component. to:
LO3 Predict the failure risk and safety of the LO1 Apply the wear debris and oil analysis on
machine or component. machine lubricated component.
SYNOPSIS LO2 Predict onset of failures using wear debris
The course provides knowledges in analyzing the and oil analysis for further maintenance
reliability of machine and component. Generate action.
failure statistic of machine or components. . Decision LO3 Decide on maintenance action of the
making analysis (Pareto and trend analysis). analyzed machine and component.
Analysis and assessment of component reliability SYNOPSIS
(Weibull distribution and graphic analysis). The course provides knowledge in lubrication
Maintainability analysis and Fault tree analysis, for fundamentals, lubricant additive properties,
safety risk assessment which include : (a) symbols lubricant perfomance properties, and deteriotation
and construction, (b) minimum cut sets, (c) top event condition due to the process. It focuses on condition
quantification, (d) importance measures. The monitoring techniques using wear debris and oil
Reliability Block Diagram (RDB): representation and analysis. The technique enables the prediction of
assessment of the reliability of simple configurations. machine deterioration through wear particle counts,
Maintainability analysis. Estimating system repair particle shape analysis, quantity analysis and
times. surface condition of particles. In addition, oil analysis
REFERENCES is capable of giving the condition of lubricants being
a. Smith, D.J., 2011, Reliability, Maintainability used in the machine and components such as
and Risk: Practical Methods for Engineers gearboxes and bearing. The status of the additives
Including Reliability Centred Maintenance and of the lubricants can also be determined in order to
th
Safety-Related Systems, 8 Ed., Butterworth- know the deterioration performance of the
Heinemann. lubricants. Through contamination analysis, the
b. Stapelberg, R.F., 2009, Handbook of source of the contaminants can be detected in order
Reliability, Availability, Maintainability and to ensure the rate of contamination can be controlled
Safety in Engineering Design, 1 Ed., Springer. and eliminated. Through the combined analysis,
st
c. Plucknette, D., 2009, Reliability Centered decision can be made on the next course of actions
Maintenance using RCM Blitz, to be taken on the analyzed machine component.
Reliabilityweb.com. This course will extend to cover the best practice
technique of lubricant management.

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